How does the air-laid machine efficiently disperse recycled fiber and other raw materials to improve production efficiency?

1. Working principle of air-laid machine and fiber dispersion mechanism
The working principle of air-laid machine is based on the fluidity and distribution characteristics of fiber raw materials under the action of high-speed airflow. During the mixing and forming process, the fiber raw materials are first fed into the feed port of the air-laid machine, and then quickly dispersed into the web-forming area under the action of high-speed airflow. In this process, the air-laid machine ensures that the fiber raw materials can be evenly and quickly distributed in the web-forming area to form a stable fiber web by precisely controlling the speed, direction and duration of the airflow.

Efficient fiber dispersion is one of the core advantages of air-laid machines. Traditional web-forming methods often have problems with fiber raw material accumulation and blockage, which not only affects production efficiency, but also increases the risk of equipment failure. The air-laid machine uses the action of high-speed airflow to quickly disperse the fiber raw materials into the web-forming area, effectively avoiding these problems.

2. Application of air-laid machines in the mixing and forming of recycled fibers, man-made fibers and hot-melt fibers
Recycled fibers have the characteristics of wide sources, environmental protection and renewability, but in the mixing and forming process, due to the differences in their physical and chemical properties, they are often difficult to disperse evenly. The air-laid machine uses the effect of high-speed airflow to quickly disperse the recycled fibers into the web-forming area, achieving uniform distribution of the fibers. At the same time, by adjusting the airflow parameters, the dispersion degree and mixing effect of the recycled fibers can be further controlled to ensure the quality consistency of the final product.

Man-made fibers have the characteristics of strong processability and controllable fiber length, but in traditional web-forming methods, due to the friction and static electricity between the fibers, fiber agglomeration and blockage are often prone to occur. The air-laid machine uses the effect of high-speed airflow to quickly disperse the man-made fibers into the web-forming area, avoiding fiber agglomeration and blockage. At the same time, high-speed airflow can also stretch and directional arrange the fibers to a certain extent, improving the strength and toughness of the fibers.

Hot-melt fibers have the characteristics of strong hot melt and good bonding effect, and are widely used in the production of fiber products. However, traditional web-forming methods often make it difficult to achieve rapid dispersion and bonding of hot-melt fibers in a short time. The air-laid machine uses the effect of high-speed airflow to quickly disperse the hot-melt fibers into the web-forming area, and achieves rapid bonding of the hot-melt fibers by adjusting the airflow parameters and temperature control. This feature not only improves production efficiency, but also ensures the bonding effect and quality stability of the final product.

3. The impact of efficient fiber dispersion on production efficiency and equipment maintenance
The air-laid machine achieves rapid dispersion and uniform distribution of fiber raw materials through efficient fiber dispersion capabilities. This feature not only shortens the web-forming time, but also improves production efficiency. Due to the uniform distribution of fiber raw materials, the subsequent processing process is smoother, further improving the overall production efficiency.

In traditional web-forming methods, the accumulation and blockage of fiber raw materials often lead to an increase in equipment failure rate. The air-laid machine avoids the accumulation and blockage of fiber raw materials through efficient fiber dispersion capabilities, thereby reducing the equipment failure rate. In addition, the air-laid machine has a reasonable structural design and fewer moving parts, which further reduces the risk of equipment failure.

The efficient fiber dispersion capability of the air-laid machine not only improves production efficiency, but also reduces maintenance costs. Due to the uniform distribution and rapid dispersion of fiber raw materials, the friction and wear inside the equipment are reduced, and the service life of the equipment is extended. Due to the reduction of equipment failure rate, the downtime and maintenance costs caused by equipment failure are also reduced.